Superfici
Elmag Automatic Flat Finishing Line with Panel Brush Cleaner, Stack Tray Oven
and Conveyor Return System (2008)
Please note
that most machinery is year 2008 and was installed new in 2009
Line is wired 480
volt three phase, 60 hz
Conveyor passline
height 920 mm (36.2")
Max part width as
designed on finishing line is 1300 mm (51.1")
(please note that
some machines have a different working width capacity. Those machines will be
noted in the machines descriptions below)
Min part width 25 mm
(0.98")
Max part length
(through the tray oven) 5500 mm (216.5")
Min part length 300
mm (11.8")
Min part thickness 3
mm (0.118")
Max part thickness
90 mm (3.54")
Please note that the
line is currently set up in a U-shaped formation with right-hand infeed and
left-hand return layout.
Line
consists of the following machines (listed in assembled working order):
(1)
Superfici Elmag Rubber Belted Infeed Conveyor Table
Model TT1/30
year 2008
0.75 kw, 480 volt
three phase, 60 hz
Conveyor belt width
1500 mm (59")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 3000 mm long x 920 mm high
(65.9" wide x
118.1" long x 36.2" high)
S/N 7485
(1)
Superfici Elmag Three Head Top Panel Brush Cleaner
Model SPAZZ-SSB
Year 12/2008
22.6 kw, 480 volt
three phase, 60 hz
Designed max working
width 1300 mm (51.1")
Max part thickness
100 mm (3.9")
Machine table
passline height 920 mm (36.2")
(3) top brush panel
cleaning heads
4.7 kw, 230/460 volt
three phase drive motors
200-800 rpm brush
head speed range
Please note that the
last brush head is oscillating
Top rubber covered
powered pinch rollers
Top dust collection
hoods with 6" pipe outlets
Rubber vacuum
conveyor belt width 1300 mm (51.1")
Free-standing
conveyor blower fan
10 Hp, 480 volt
three phase fan drive motor
Free-standing
operator control cabinet
S/N 7491
(1) Superfici Elmag Compact Feed Thru Spray Finishing Machine
Model Compact Spray
year 2008
4.9 kw, 480 volt
three phase, 60 hz
Designed working
width capacity 1300 mm (51.1")
Actual working width
capacity 1490 mm (58.6")
Max part thickness
90 mm (3.54")
Working passline
conveyor height 920 mm (36.2")
Feed speed 2 to 6
m/min
White rubber
conveyor belt width 1695 mm (66.7")
Rubber covered table
infeed and outfeed rollers
Top mounted infeed
photocell reading system to detect incoming part width and length for spray
head control
Enclosed down draft
spray booth design
Side access and
inspection windows on both sides of booth
Top mounted booth
air pre-filter grid
Side down draft
grids with fiberglass filters
(1) Free-standing
side mounted exhaust fan and stack
2.6 kw, 480 volt
three phase drive motor
20" diameter
exhaust pipe size
Double arm
reciprocator with (2) spray guns per arm
(please note that
each reciprocator arm is capable of holding up to (4) guns)
Kremlin automatic
adjustable angle spray guns mounted on heads
Bottom finish
reclaimation system
Side slide out
reclaim cart with belt scrapper and pumps
Side mounted PLC
machine control station
(1) Free-standing
pump stand with (1) Kremlin AA/A finish pump
Pump model 20-50
Serial number
120-1740
Free-standing
computer control cabinet
S/N 7492
(1)
Superfici Elmag Rubber Belted Infeed Conveyor Table with Dust Cover
Model TT1/60
year 2006
0.75 kw, 480 volt
three phase, 60 hz
Conveyor belt width
1500 mm (59")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 5950 mm long x 920 mm high
(65.9" wide x
234.2" long x 36.2" high)
Top dust cover with
sliding plexiglass access covers
S/N 6684
(1)
Superfici Elmag Rubber Belted Infeed Conveyor Table
Model TT1/60
year 2009
0.75 kw, 480 volt
three phase, 60 hz
Conveyor belt width
1500 mm (59")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 5950 mm long x 920 mm high
(65.9" wide x
234.2" long x 36.2" high)
S/N 7696
(1)
Superfici Elmag Stack Tray Curing Oven
Model
ETC-2/2-34-5500
Year 2009
75.7 Kw, 480 volt
three phase, 60 hz
Designed working
width capacity 1300 mm (51.1")
Actual working width
capacity 1375 mm (54.1")
Max part length
capacity 5500 mm (216.5")
Max part thickness
90 mm (3.54")
Working passline
conveyor height 920 mm (36.2")
(34) shuttle oven
trays
Each tray has rubber
belted table conveyor for loading and unloading batch parts
Shuttle trays rotate
in a circular fashion for part drying
Left hand infeed and
outfeed machine design
Electric heating
oven design
Free-standing air
circulation fan
Free-standing
electrical and computer control cabinet
Siemens Simatic
color touch screen operator interface display
S/N 7699
(1)
Superfici Elmag Rubber Belted Automatic Shuttle Table Return Conveyor System
System
consists of:
(1)
Superfici Elmag Rubber Belted Infeed Conveyor Table
Model TT1/60
0.75 kw, 480 volt
three phase, 60 hz
Conveyor belt width
1500 mm (59")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 5950 mm long x 920 mm high
(65.9" wide x
234.2" long x 36.2" high)
(1)
Superfici Elmag Rubber Belted Cross Transfer Conveyor Table
0.75 kw, 480 volt
three phase, 60 hz
Conveyor belt width
1500 mm (59")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 5950 mm long x 920 mm high
(65.9" wide x
234.2" long x 36.2" high)
The table rides on
floor tracks
The table shuttles
the loaded batch between infeed and outfeed conveyor tables making a 180 degree
turn towards the front of the line
(1) Superfici Elmag Rubber Belted Outfeed Conveyor Table
Model TT1/60
0.75 kw, 480 volt
three phase, 60 hz
Conveyor belt width
1500 mm (59")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 5950 mm long x 920 mm high
(65.9" wide x
234.2" long x 36.2" high)
Steel mesh safety
guard walls around the perimeter of the shuttle table area
Front access door
with safety interlock
(1) Cefla Rubber
Belted Outfeed Conveyor Table
Model TNS-2000
Year 2004
2.25 Kw, 480 volt
three phase
Conveyor belt width
1375 mm (54.1")
Passline height 920
mm (36.2")
Overall size of
conveyor 1675 mm wide x 5950 mm long x 920 mm high
(65.9" wide x
234.2" long x 36.2" high)
S/N 04220/4
